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基於CFD模擬的反應釜攪拌結構優化

Stirring Structure Optimization of Stirring Reactorbased on CFD Simulation

  • 摘要: 采用CFD方法,對反應釜攪拌結構進行優化⛅️。對不同槳葉結構🧳、安裝尺寸以及擋板進行了數值模擬。結果表明:對所研究的硬脂酸鈣反應釜,采用六弧葉圓盤渦輪(上槳葉)—三葉後彎(下槳葉)組合槳,釜內流動均勻,混合效果好。搭配傳統壁擋板及十字形底擋板,可改善釜內的流動情況,增強上升流,避免物流沉積👨🏻‍🔧🧎🏻‍♀️。通過進一步調整兩槳葉間距、下槳葉離底間距等安裝尺寸(槳葉間距385 mm🎙,離底間距320 mm),可明顯優化釜內攪拌混合效果✡️,使釜內存在連續上升流👱🏻,且整體速度分布均勻🚣‍♂️。該結果為反應釜的優化設計與選型提供數值參考。

     

    Abstract: CFD (computational fluid dynamics) method was adopted to optimize the stirring structure of the reactor. Numerical simulations were carried out for different paddle structures, installation dimensions, and baffles. The results showed that for the studied calcium stearate reactor, an uniform flow and mixing behavior were obtained by using six-arc blade disc turbine (upper paddle)-three-bladed backward curved (lower paddle) paddle. The traditional wall baffle and cross-shaped bottom baffle could not only optimize the flow situation but also enhance the upward flow, awarding deposition. By tuning the installation dimensions such as two paddles spacing and lower paddle spacing from the bottom, a continuous upward flow, an uniform velocity distribution were got in the kettle. The optimized installation dimensions are 385 mm for two paddles spacing, and 320 mm for lower paddle spacing from the bottom. The results provide numerical references for the design and optimization of the reactor.

     

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