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基於隨形路徑規劃的異形電鍍件表面成像系統設計

Design of a surface imaging system for irregular-shaped electroplating parts based on shape follow-up path planning

  • 摘要: 由於異形電鍍件表面同時集中了復雜曲面和類鏡面反射的成像特性😉,使得其表面缺陷圖像采集極其困難。針對異形電鍍件表面成像難的問題,設計了一種基於機器人隨電鍍件外形規劃路徑的機器視覺成像系統⬆️。根據暗場成像原理🏌️,搭建光照成像平臺🐤;建立成像運動模型,利用旋轉平面切片法和等弧長法獲取采集目標點;基於ROBOGUIDE離線編程軟件進行路徑規劃仿真,生成成像路徑的控製程序👨‍✈️,進行表面隨形成像🏫。經實驗驗證🧗🏻‍♂️,成像系統曲面成像時間約為8 s,采集的圖像無反射光斑,能夠很好地區分背景與缺陷信息,配合軟件檢測精度可達0.3 mm🛌🏿,有效提高了高亮曲面的檢測效率和檢測精度🖖,研究成果在異形電鍍件成像方面有顯著應用價值。

     

    Abstract: The simultaneous concentration of complex curved surfaces and specular reflection imaging characteristics on the surface of irregular-shaped electroplating parts poses a significant challenge in capturing their surface defect images. In this paper, a machine vision imaging system based on robot path planning with the shape of electroplating parts was designed to address the problem of surface imaging of anisotropic electroplating parts. Firstly, a conformal illumination imaging platform was built based on the principle of dark field imaging. Secondly, the imaging motion model was established, and the target acquisition points were obtained using the rotating plane slicing method and the equal arc length method. Finally, the path planning simulation was performed using ROBOGUIDE off-line programming software to generate control programs for the imaging path and surface full imaging. The experimental results showed that the curved surface imaging time of the imaging system was approximately 8s, and the captured images were free of reflected spots, allowing for a clear distinction between background and defect information. The detection accuracy of the software can reach 0.3mm, effectively improving the detection efficiency and accuracy of the highly reflective curved surfaces. The research findings had significant application value in the imaging of irregular-shaped electroplating parts.

     

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